Battenfeld-Cincinnati 135 mm PVC Board Production Line

Description

Used Battenfeld-Cincinnati PVC board production line was manufactured in 2012 and shut down in 2017. Running hours about 1110 hours. Electric devices manufactured by Siemens (Germany). CE marked.
Main Equipment List:
1) 135mm Twin Screw Extruder
Manufacturer: Battenfeld-Cincinnati (Germany) (Group of SMS)
Manufacturing year: 2012
Model: Argos 135PL
L/D ratio of 28:1
Application: Profile / Pipe / Sheet
Running hours: 1110 hours
Maximum output: 1350 kg/hour
(Advantages)
- 4-shaft gear technology
- 100% fully insulated barrel
- Four-shift concept
- Long processing unit
- apc high-capacity air cooling
- Mo-plasma coated screws
- Homogeneous temperature distribution 

2) 58mm Twin Screw Extruder
Manufacturer: Battenfeld-Cincinnati (Germany) (Group of SMS)
Manufacturing year: 2012
Model: Titan 58P
27.5 KW AC motor
Screw speed: Max. 29 rpm
No. of barrel zones: 4
No. of sie zones: 4
Hopper volume: 170 liter
 
3) Pre-mixing system
Manufacturer: Battenfeld-Cincinnati (Germany)
Manufacturing year: 2012
Maximum 2500 kg/hour
(Advantages)
Dynamic pre mixing system for several materials
Directly above the intake unit
Increase of material homogenization
Increase of screw filling factor
Improvement of even foaming process
 
4) Sheet die (Flat die)
Manufacturer: EMO (Austria)
Manufacturing year: 2012
Model: E-SD1-1400
Die body: 1400x 330 x 500mm
Weight with assembled parts and adapter: ~1750 kg
Operating pressure: Maximum 250 bar
Exit width: 1400mm
Die body material:  1.2316 Hardened to 980~1100N/mm2
Polymer sliding surfaces: Polished Ra< 0.1 μm
                      Lip polished Ra< 0.05 μm
Flow channel: Coat hanger distributor
Heating: Electrical heating (Heater cartridge)
Heating power: 20 kW, 230V
Operating temperature: up to 300 °C
(Advantages)
-Stainless steel execution
-Easier to clean (polishing) in comparison to chrome plated dies
-Burn damages can be repaired easily in comparison to re-chroming of dies
-Chrome or chromium nitride plated surface (optionally for C-PVC, or tin stabilization)
Optimized flow characteristic
-computer calculated melt flow channel
-Even melt distribution via coat hanger die channel
-Low melt pressure due to large melt channel volume
-Flex lip
 
5) Fast gap system
Manufacturer: Battenfeld-Cincinnati (Germany)
Manufacturing year: 2012
(Features)
Constant and even gap change over complete die width
Adjustment by hand wheel or electrically
Adjustment range plus minus 3 mm
 
6) Polishing unit
Manufacturer: Battenfeld-Cincinnati (Germany)
Manufacturing year: 2012
(Features)
Up to 2 inch thickness
Electrical gap adjustment
Rolls up to 2800mm total width
Line speed 0.1 -5(10)m/min
Constant roll surface temperature plus minus 0.5
Automatic roller gap adjustment
 
7) LDFF Unit
Manufacturer: Battenfeld-Cincinnati (Germany)
Manufacturing year: 2012
(Features)
Cooling rolls outer diameter 100mm
Separate height adjustable rolls
3 pair of rollers
 
8) Intensive Cooling Unit
Manufacturer: Battenfeld-Cincinnati (Germany)
Manufacturing year: 2012
(Features)
Harden skin (passes thumb nail test)
Better tolerances(1/4 of ISO standard)
Preventing yellowing effect
Shorter cooling length(approx.. 5m)
Possibility of automatic thickness measurement
 
9) Side and Trim cutting machine
Manufacturer: Battenfeld-Cincinnati (Germany)
Manufacturing year: 2012
(Features)
Precise width of finished sheet
No flexing of blades
Easy handling
Exact 90 degree cut
No noise, dust
Sheet thickness up to 31.7mm
 
10) Cutting saw
Cutting speed: 0~8 m/min
Minimum length of sheet: 300mm
Possibility to cut within tolerance of plus minus 0.5mm